Developed discrete event simulation-based design of a new manufacturing line to ensure required end-of-line throughput in steady state.

• Multi-million-dollar savings in costly throughput losses.
• Optimization of labour costs.
• Reduction in in-process inventory costs.
• Mitigation of expenses arising from machine breakdowns and repair costs.

Managed the successful launch and ongoing operation of a comprehensive consumer loyalty program for a major retail bank, spanning both debit and credit card products.

• Cultivated stronger relationships with cardholders through a structured rewards system, fostering repeat engagement.
• Drove higher transaction volumes and utilization rates across debit and credit card portfolios.
• Ensured efficient and seamless operation of the loyalty platform from launch through ongoing management.
• Generated valuable data on consumer behaviour and preferences, informing future product development and marketing strategies.

Developed and implemented comprehensive data and analytics solutions designed to transform raw organizational data into actionable intelligence, empowering data-led decision-making.

• Helped them save 30% cost of sales.
• Identifying the right target accounts and products to sell them.
• Provided tools for faster, more informed decision-making.
• Achieved higher data consistency.

Developed and managed a new customer-acquisition targeting strategy based on psychographic data analysis. Helped achieve 20% lift in new guest contribution.

• 20% lift in new guest contribution.
• Optimized targeting for customer acquisition.
• Leveraged psychographic data for more effective outreach.
• Enhanced overall marketing strategy effectiveness.

Developed models to predict failures of transmission transformers using design of experiments techniques. Established optimized preventive maintenance schedules.

• Over $13M in equipment failure related cost savings.
• Optimized preventive maintenance schedules.
• Statistical distributions for mean-time-between-failures (MTBF) and mean-time-to-repair (MTTR) for critical assets.
• Proactive identification of potential transmission transformer failures.

Designed and delivered Next-Generation Firewall and networking solutions.

• 5X enhancement in network security and performance throughput.
• Improved protection against advanced threats.
• Optimized network speed and efficiency.
• Implementation of cutting-edge firewall technology.

Developed and implemented an On-Demand Disaster Recovery Solution on the cloud to ensure business continuity and lower Total Cost of Ownership (TCO).

• 70% savings over traditional disaster recovery solutions.
• Enhanced business continuity capabilities.
• Cloud-based, scalable disaster recovery.
• Reduced operational expenditure for disaster recovery.

Designed Multi-location Network transformation solution to deliver IT-OT Convergence.

• Best possible solution derived across multiple OEMs, ensuring optimized performance.
• Easy management across multiple locations with a single pane of glass view.
• Successful convergence of Information Technology (IT) and Operational Technology (OT) networks.
• Enhanced network performance and operational oversight across disparate sites.

Implemented SAP S/4HANA Private Cloud for multiple Consumer Packaged Goods (CPG) organizations, leveraging RISE with SAP to streamline operations and enhance strategic capabilities.

• Centralized financials for improved visibility and control.
• Enhanced business understanding through real-time insights.
• Mitigated operational risks across key business functions.
• Achieved 50% savings in implementation cost by utilizing a rapid deployment approach.

Implemented comprehensive PLM solutions to seamlessly integrate the entire product lifecycle, from initial development to recycling.

• Seamless integration of development, design, prototyping and production processes.
• Unified view across marketing, sales and after-sales service operations.
• Enhanced efficiency and collaboration throughout the product lifecycle.
• Optimized processes from concept to end-of-life for diverse industries (automotive, Hi-tech, mining & minerals, manufacturing, construction, CPG).

Provided strategic advisory consulting for SAP S/4HANA Business Transformation across Greenfield, Brownfield and Bluefield implementations.

• Controlled implementation costs, leading to more predictable project budgets.
• Adoption of industry best practices for SAP S/4HANA deployment.
• Minimized organizational change management-related challenges, ensuring smoother transitions.
• Strategic guidance for comprehensive business transformation.
• Optimized path for SAP S/4HANA adoption based on client-specific scenarios.

Implemented Digital Supply Chain Management solutions by integrating current Shopfloor-to-Mainfloor using Industry IoT or Industry 4.0 protocol. Delivered:

• 90% faster delivery planning
• 85% lift in transportation orders
• Improved efficiency of integrated TM-EWM e-commerce solution by up to 45%
• 50% faster order processing and product availability
• Higher transparency in freight transportation and distribution costing process
• Productivity benefits due to centralization of tariffs and charge management.

Provided advisory consulting for small and mid-sized businesses to choose and implement the right business application systems, specifically aimed at improving the online shopper's experience.

• Seamless integration with diverse e-commerce platforms (Shopify, Magento, WooCommerce, Laravel) to provide real-time data.
• Real-time customer order processing status, inventory availability, shipping and invoicing status for enhanced shopper experience.
• Overall process automation across critical e-commerce operations.
• Enabled maximum adoption of new business application systems within client organizations.
• Strategic guidance for selecting optimal business application systems tailored for e-commerce growth.

Implemented SAP Sales & Operational Planning (S&OP) functionality, leveraging AI-generated forecasting.

• Rapid adoption to market changes through enhanced forecasting capabilities.
• Improved rough-cut capacity planning, optimizing production alignment.
• Increased inventory turns, leading to better working capital management.
• Reduced resource costs by optimizing planning processes.
• Established Long-term planning for accurate forecasting and planning of longer lead-time components.
• Implemented Demand Management and Material Requirements Planning (MRP) for efficient short lead-time component management and shopfloor planning.

As part of multiple digital transformation implementations, closely collaborated with clients to scope and roadmap comprehensive digital transformation initiatives.

• Strategic roadmap for overall digital transformation, aligning technology with business objectives.
• Successful implementation of Robotic Process Automation (RPA) for various functional areas.
• Seamless IoT Shopfloor integration, connecting operational data with core business systems.
• Efficient 3PL integrations for optimized Warehouse Management and Transportation Management.
• Automation across critical business processes, including Planning Automation, Production Order Capacity Planning, Picking/Packing automation, freight calculation and Accounts Payable/Receivable.
• Enhanced operational efficiency and reduced manual effort through intelligent process automation.

A comprehensive IoT solution has been deployed across five plants, integrating current Shopfloor-to-Main floor using Industry IoT or Industry 4.0 protocol.

• Real-time tracking of 15 key performance indicators (KPIs) for immediate operational visibility.
• Machine learning predictions for optimized fuel consumption and product quality at the roll level.
• Enhanced process traceability across the manufacturing workflow.
• Automated anomaly detection and alerts for process anomalies and control limit violations.
• Continuous monitoring of energy consumption, utility and CBM (Condition-Based Monitoring) parameters for efficiency.
• Over 65 custom reports and dashboards providing comprehensive insights and data visualization for improved decision-making.
• Integration of diverse data sources including barcode tracking, SAP for product quality, OPC for process/CBM and HMI for operator traceability.
• Enhanced operational efficiency and product quality across multiple facilities.

A robust IoT solution has been deployed to reshape operations, ensuring BS6 compliance, enhancing productivity and optimizing energy usage. This comprehensive system seamlessly integrates data from 12 diverse sources.

• Achieved BS6 compliance through optimized operational control.
• Enhanced productivity across manufacturing processes.
• Optimized energy usage, leading to cost savings and sustainability benefits.
• Seamless integration of data from 12 diverse sources, including barcode tracking, SAP operations, RFID and energy monitoring.
• Real-time insights through 18+ KPIs, ensuring immediate operational visibility.
• Efficient part traceability throughout the production lifecycle.
• Improved SOP (Standard Operating Procedure) adherence.
• In-depth productivity analysis.
• Proactive energy management.
• Timely CBM (Condition-Based Monitoring) warnings.
• Successful integration of 26+ new hardware components (HMI's, sensors, scanners) without disrupting the existing PLC network.
• Empowered decision-makers with 22+ reports and dashboards for data-driven improvements.

Adopted a lean and edge-driven approach to ensure continuous availability of industrial operations data within the existing top-tier IT system, delivering valuable insights to all stakeholders.

• Continuous availability of industrial operations data integrated seamlessly into the existing IT system.
• Substantial cost savings by overcoming challenges of disparate data silos and high MES expansion costs.
• Enhanced operational intelligence through real-time KPI computation and streamlined data flow.
• Accelerated value realization from operations data.
• Enabled automated machine condition monitoring, overcoming manual data collection limitations.
• Implemented a no-code integration and Edge Analytics platform for rapid deployment and insights.